Category: Test Standards

Delserro Engineering Solutions (DES) is excited to announce the addition of advanced, state-of-the-art package test equipment focused on enhanced testing to our already extensive range of testing capabilities. Our commitment to staying at the forefront of technological advancements enables us to provide our clients with comprehensive and cutting-edge testing solutions that cater to the diverse requirements of various industries.

Our continuous investment in new package test equipment allows us to expand our capacity and meet the growing needs of our clients in sectors such as aerospace, automotive, consumer goods, electronics, medical devices, and more. By combining our decades of expertise in testing services with the latest equipment, we ensure that our clients receive accurate, reliable, and efficient solutions for all their packaging needs.

The Vibration Tester: Ensuring Package Performance

One essential component of our testing arsenal is the vibration tester, which enables us to assess a package’s performance under various vibration conditions. With the help of our advanced vibration tester, we can identify potential weaknesses in the packaging and ensure that products remain protected during transportation and handling.

DES understands that each industry and client has unique packaging challenges, and our expanded testing capabilities allow us to customize our services to meet these specific requirements. Whether your focus is on improving durability, ensuring product safety during transportation, or meeting strict regulatory standards, our state-of-the-art package test equipment and experienced team of engineers are here to help you achieve your goals.

ASTM D4169 and Other Industry Standards for Package Testing

DES is committed to meeting and exceeding industry standards for package testing. The new package equipment, including the Lansmont Squeezer Compression Test System, is designed to perform compression testing in accordance with ASTM D642, ASTM D4169, and TAPPI T804. By adhering to these established guidelines, DES is committed to providing testing services that meet the highest levels of quality and reliability. For more information on these standards, see our frequently asked questions (FAQ) section below.

In addition to enhancing our existing services, the new package test equipment also allows us to explore innovative testing methods and stay ahead of emerging trends in the packaging industry. Our commitment to continuous improvement ensures that we not only meet the current demands of our clients but also anticipate and address future challenges.

Ready to ensure your packaging meets industry standards? Request a quote today and speak with our experts to discuss your package testing project.

Expanding our Package Test Equipment Portfolio

DES has recently added two cutting-edge pieces of package test equipment to our lineup: the Lansmont PDT 80 package drop tester and the Lansmont Squeezer.

The Lansmont PDT 80 Precision Drop Tester can test packages weighing up to 177 lbs., with a drop height range of 12 to 72 inches. Capable of performing flat, edge, and corner drops, the package drop tester meets the requirements of ASTM D5276 and ISO 2248.

The Lansmont Squeezer Compression Test System is specifically designed to perform compression testing on packages, including constant load tests that simulate long-term warehouse stacking. Featuring a platen size of 30 x 30 inches and a maximum opening of 48 inches, the Squeezer boasts a force capability of up to 5,000 lbs.

In addition to the new Lansmont package test equipment, DES has an altitude chamber and multiple temperature/humidity chambers to simulate various environmental conditions during testing.

DES offers ASTM and ISTA Package Testing services within our environmentally controlled, accredited laboratory. For more information on our package testing capabilities or to discuss your package testing project with one of our experts, please contact us or call 610.253.6637. Our team is committed to providing exceptional testing services to ensure the utmost quality and reliability of your packaging solutions.

Package Testing Standards FAQ

What is the ASTM?
ASTM stands for the American Society for Testing and Materials, now known as ASTM International. It is a globally recognized organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, and services. ASTM standards are used across various industries to improve product quality, enhance safety, facilitate market access and trade, and build consumer confidence.

These standards are developed through a consensus process involving volunteers from various industries, governments, academia, and consumers who work together in technical committees to create and maintain the standards. ASTM International’s standards are widely used and accepted worldwide, serving as a common language for industries and helping to ensure quality, safety, and interoperability.

What is ASTM D642?
ASTM D642 is a standard test method for determining the compressive resistance of shipping containers, components, and unit loads.

What is ASTM D4169-16?
ASTM D4169-16 is a standard practice for performance testing of shipping containers and systems, evaluating their ability to withstand various distribution hazards.

What is the ASTM D4169 method?
The ASTM D4169 method is a practice for performance testing of shipping containers and systems, using a sequence of tests to simulate real-world conditions such as handling, transportation, and environmental exposure.

What is the difference between ASTM D4169-22 and D4169-16?
ASTM D4169-22 and D4169-16 are different versions of the same standard, with the -22 and -16 indicating the year of revision. There may be updates or changes in the testing procedures, equipment, or requirements between the two versions.

What is the difference between ASTM D4169-14 and -16?
ASTM D4169-14 and -16 are different versions of the same standard, with the -14 and -16 indicating the year of revision. The differences may include updates or changes in the testing procedures, equipment, or requirements.

What is the difference between ASTM D4169-16 and ISTA 3A?
ASTM D4169-16 is a standard practice for performance testing of shipping containers, while ISTA 3A is a test protocol from the International Safe Transit Association (ISTA) that focuses on packaged products weighing 150 lbs. (68 kg) or less. Both are designed to evaluate packages’ performance but use different test sequences and may have different specific requirements.

What is the sample size for ASTM D4169?
The sample size for ASTM D4169 varies depending on the type of container or packaging system being tested. The standard provides guidance on selecting representative samples, but it does not prescribe a specific number of samples to test.

What is the difference between ASTM D4169 and ISTA 1A?
ASTM D4169 is a comprehensive standard practice for performance testing of shipping containers and systems, while ISTA 1A is a test protocol from the International Safe Transit Association (ISTA) that focuses on packaged products weighing up to 150 lbs. (68 kg) under non-simulation integrity testing. ASTM D4169 covers a wider range of distribution hazards, whereas ISTA 1A is more focused on basic integrity testing, specifically vibrations and impacts.

Package testing services subject shipping containers to various tests, such as vibration, drop, compression, and environmental testing, to evaluate their ability to protect the contents from the point of pickup to the final destination. Shipping containers typically consist of cardboard boxes containing products like medical devices, consumer electronics, pharmaceuticals, industrial products, and online purchases. Factors influencing the package’s effectiveness include materials, product design, assembly methods, and environmental conditions.

Delserro Engineering Solutions (DES) is a leading provider of package testing services, offering a wide range of testing solutions to ensure the safety and integrity of your products during transportation. Our experienced team of engineers and technicians utilize state-of-the-art equipment and adhere to industry standards to conduct comprehensive tests on your shipping containers. DES is committed to delivering accurate results and providing valuable insights that will help you optimize your packaging design and materials, ultimately reducing damage rates, minimizing returns, and increasing customer satisfaction.

Lab-based Package Testing

Package testing in a controlled laboratory environment adheres to international standards like ASTM or ISTA. This process assesses the shipping container’s durability, the packaging’s ability to protect the item, and the product’s resilience to shipping stresses, such as vibrations, drop shocks, and climatic conditions.

Why Perform Package Testing?

Package testing evaluates the design and materials of a package and its ability to protect the contents. By preventing damage during shipping, companies can:

• Minimize reshipping products
• Save staff time and resources by reducing return claims
• Increase sales through repeat orders from satisfied customers
• Boost profits from increased sales and fewer return shipping claims

Types of Package Tests:

• Package vibration testing: Simulates transportation vibrations
• Package drop testing: Replicates drops from rough handling
• Package compression testing: Simulates load from stacking packages
• Environmental testing of packages: Assesses the effects of altitude, temperature, humidity, sealing integrity, and exposure to moisture and extreme temperatures on the package system

Common package test standards are:

• ASTM Package Test Standards:  ASTM D4169 and ASTM D7386 simulate a distribution environment containing multiple events such as drops, vibration, compression loading, etc.
• ASTM Vibration Test Standards:  ASTM D999, ASTM D3580 and ASTM D4728 are procedures for vibration testing of packages only.
• ASTM Environmental Package Test Standards:  ASTM D4332, ASTM D6653, and ASTM F1980 are protocols for temperature and humidity conditioning, altitude testing and accelerated aging testing. 
• ISTA Package Test Standards:  ISTA standards are designed around distribution environments that contain multiple events such as drops, vibration, compression loading, etc.
  • ISTA Series 1: ISTA 1A, 1B, 1C, 1D, 1E, 1G, 1H
  • ISTA Series 2: ISTA 2A, 2B, 2C
  • ISTA Series 3: ISTA 3A, 3B, 3E, 3F
  • ISTA Series 6: These are specialized procedures for Amazon, Sam’s Club and Fedex

In summary, package testing services play a crucial role in ensuring that your products arrive safely at their destination, maintaining customer satisfaction, and reducing the likelihood of costly returns. By adhering to industry standards and conducting a comprehensive evaluation of package materials, design, and environmental resilience, package testing services can identify potential issues and help you optimize your packaging strategy.

DES offers expert Package Testing services within our environmentally controlled, accredited laboratory.  Please contact a professional if you have any questions.

Package Testing FAQs

1. How do you test packaging?

Packaging is tested using various methods such as vibration, drop, compression, and environmental testing in a controlled laboratory setting.

2. What is package-level testing?

Package-level testing involves assessing the performance and durability of a shipping container and its ability to protect the contents during transportation.

3. What is the function of package testing?

The function of package testing is to evaluate the effectiveness of packaging materials, design, and systems in protecting products during shipping.

4. Why is packaging testing important?

Packaging testing ensures that products reach their destination undamaged, reduces return claims, and maintains customer satisfaction.

5. What are the advantages of package testing?

The advantages include optimizing packaging materials, minimizing reshipping, saving staff time and resources, increasing sales, and boosting profits.

6. What are the 3 levels of packages?

The term “3 levels of packages” does not specifically apply to package testing. However, in the context of package testing, there are three main aspects: the shipping container, the protective packing materials, and the product itself.

7. What is product testing and packaging?

Product testing involves evaluating a product’s performance, quality, and durability under various conditions, while packaging refers to the materials and methods used to protect and transport the product. Package testing combines these concepts by assessing the effectiveness of the packaging in safeguarding products during shipping.

8. What is packaging integrity testing?

Packaging integrity testing evaluates whether the packaging can protect the sterility of a medical device or sealed food products during transportation and under different environmental conditions. After subjecting the packaged product to transportation or environmental stresses, it is then tested for seal strength or leak integrity.

By understanding package testing’s importance and various aspects, companies can ensure their products reach their customers in excellent condition, minimizing returns and boosting customer satisfaction.

Delserro Engineering Solutions (DES) was proud to recently perform testing for the NASA Psyche Program.  More information about this program can be found at the following web link https://www.jpl.nasa.gov/missions/psyche/.

DES was contracted by a local manufacturer to help qualify their product for use in the demanding Psyche spacecraft environment. DES’s role was to perform specialized pyroshock testing and vibration testing on their products.

What sets DES apart from other labs is our in-depth experience and technical capability to understand and reproduce the most complicated vibration and shock profiles. DES continues to perform the most complex vibration and shock tests on products that are used in outer space, rockets, missiles, automotive & truck environments, military environments, etc.

For more information on Pyroshock Testing, Shock Testing, Vibration Testing or other testing services, contact DES or call 610.253.6637.